Top 32 How Far Can You Bore A 454 The 175 New Answer

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How big can you bore a 454 Chevy block?

That’s because the classic, Mark IV big-block is limited to about 0.100-0.125-inch maximum overbores. On a 454ci engine with a stock, 4.00-inch stroke, a 0.100-inch overbore delivers a 476-inch displacement, while a 0.125-inch overbore will give you a 481-inch Rat.

How much can you stroke 454?

Best of all, they’re ripe for the stroker treatment. Take a 454, add a 4.250-inch stroke crank along with some 6.385-inch rods and your displacement shoots up to 489 cubes. Now bore those cylinders out a touch, to say . 060-inch over and you end up with the venerable 496.

What is a 454 bored .060 over?

Registered. if i’m figuring correctly, a 454 stroked to 4.25 and the cylinders punched out . 060 will net you a 496. if you keep the stock stroke of 4″ and bore out . 060 you have a 468.

What is the stock bore of a Chevy 454?

The standard rod length on a 454 is 6.135-inch, and its bore size is 4.250-inch.

What displacement is a 454 bored 30 over?

A “30 over” means 0.030″ and your new bore will be 4.28″.

How much horsepower can you get out of a 454 big block?

In general, a properly tuned production automotive engine produces 1.0-1.5 hp per cubic inch. Where a particular engine falls depends on many factors, so we’ll use 1.3 hp per cubic inch as a middle figure. That means a 454 can support almost 600 hp (454 x 1.3 = 590.2). Indeed, many do.

What is a 496 stroker?

The 496 stroker HP high performance crate engine includes forged pistons, 4340 rods and HP aluminum heads so you don’t have to give up quality to get a big block at an economical price. This engine requires at least a 3000 stall converter if using an automatic transmission.

How much HP does a 496 stroker have?

On 104-octane, the 496 pumped out 671 hp at 6,600 rpm and 586 lb-ft at 5,200. Impressive, yes! However, we were curious to see the results on pump gas.

585 Lb-Ft & 672 Hp For The Strip.
BASELINE
PEAK TORQUE 581
Bore x stroke 4.310×4.250
Displacement 496 ci
Head gasket thickness 0.041
1 thg 1, 2008

How much power can a 496 BBC make?

Big-block builds come in many shapes and sizes, or more accurately displacements, but this build offers something special. While a 496 is a common displacement, this combination was designed with more than just additional cubic inches in mind.

What is the bore and stroke of a 496?

A factory 496(8.1L) is 4.25″ Bore X 4.375″ Stroke.

Is a 454 big block a good engine?

The 454 big block is a very good engine to go with if you are looking for something that can output a lot of power, and fit in a lot of classic cars and trucks. This is a classic engine from Chevrolet and stock it makes great power from the factory, if you upgrade it you can get even more out of it.

What is the largest cubic inch V8 engine?

The Chevrolet Performance division has revealed the biggest and most-powerful naturally aspirated V8 engine it has ever built, even as General Motors accelerates its transition toward electric power. The 632-cubic-inch ZZ632/1000 crate engine was designed for drag racing builds and not meant to be used on the street.

What is the bore of a 427 big block Chevy?

Shaver Specialty Service
434-inch big-block Chevrolet
Bore: 4.285-inch
Stroke: 3.750-inch
CID: 434 cubic inches
6 thg 2, 2007

What is a 496 Chevy big block?

The 496 stroker HP high performance crate engine includes forged pistons, 4340 rods and HP aluminum heads so you don’t have to give up quality to get a big block at an economical price. This engine requires at least a 3000 stall converter if using an automatic transmission.

How many liters is a 502 big block?

The 502—with a 501.28 cu in (8.2 L) total displacement—had a bore and stroke of 4.466 in × 4 in (113.4 mm × 101.6 mm) and a cast iron 4-bolt main block.


454 Big Block Chevy – Measuring Cam Tunnel Housing Bore Size and Grinding Custom Cam Bearings
454 Big Block Chevy – Measuring Cam Tunnel Housing Bore Size and Grinding Custom Cam Bearings


How much can you bore a 454? – CorvetteForum – Chevrolet Corvette Forum Discussion

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  • Summary of article content: Articles about How much can you bore a 454? – CorvetteForum – Chevrolet Corvette Forum Discussion “The bore sizes for the factory big block engines was as follows: 396 – 4.094″, 402 – 4.125″, 427 & 454 – 4.25″, 502 – 4.47”. We do not … …
  • Most searched keywords: Whether you are looking for How much can you bore a 454? – CorvetteForum – Chevrolet Corvette Forum Discussion “The bore sizes for the factory big block engines was as follows: 396 – 4.094″, 402 – 4.125″, 427 & 454 – 4.25″, 502 – 4.47”. We do not … 060, 402, 427, 454, bbc, big, block, bore, chevy, deck, filled, height, large, max, safe, short, How much can you bore a 454?, Corvette, C7 Corvette, c6 corvette,C7,C6,C5,C4,C3,C2,C1, reviews,guides, parts, exhaust,performance, sale, forum, corvette forumC3 Tech/Performance – How much can you bore a 454? – I have been debating SBC vs BBC for some time.. I was going SBC because of cost. already have a trick set of aluminum heads, 400 block(may be junk, not checked yet), rollers, etc.. However- I ran into a deal that may tilt the scales the other way. A prepped 454…
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 How much can you bore a 454? - CorvetteForum - Chevrolet Corvette Forum Discussion
How much can you bore a 454? – CorvetteForum – Chevrolet Corvette Forum Discussion

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Big Block Power Combo – Super Chevy Magazine

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  • Most searched keywords: Whether you are looking for Big Block Power Combo – Super Chevy Magazine Updating Super Chevy and Dart Machinery teamed up to build a bigger-displacement big-block power with a big-bore/short-stroke combo. – Super Chevy Magazine
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Big Block Power Combo - Super Chevy Magazine
Big Block Power Combo – Super Chevy Magazine

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496 Chevy Big Block Build – Stroker Kit – Super Chevy Magazine

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  • Most searched keywords: Whether you are looking for 496 Chevy Big Block Build – Stroker Kit – Super Chevy Magazine Updating We build a good powered and excellent street mannered 469 Chevy big block from a 454 Chevy block and top it off with a stroker kit from Eagle – Super Chevy Magazine
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496 Chevy Big Block Build - Stroker Kit - Super Chevy Magazine
496 Chevy Big Block Build – Stroker Kit – Super Chevy Magazine

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454 bored .60 over – Offshoreonly.com

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 454 bored .60 over - Offshoreonly.com
454 bored .60 over – Offshoreonly.com

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What Is a 632 Big-Block Chevy, and How Do You Build One?

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  • Most searched keywords: Whether you are looking for What Is a 632 Big-Block Chevy, and How Do You Build One? Updating A 632 big-block Chevy is about the biggest big-block you can build with off-the-shelf parts. Editor John McGann breaks it down for you.
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What Is a 632 Big-Block Chevy, and How Do You Build One?
What Is a 632 Big-Block Chevy, and How Do You Build One?

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what is the maximum overbore for a 454? – Third Generation F-Body Message Boards

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  • Summary of article content: Articles about what is the maximum overbore for a 454? – Third Generation F-Body Message Boards Most will go .100. The 512 series blocks will go .125 most of the time. One conseration is that you do not always need to use the existing … …
  • Most searched keywords: Whether you are looking for what is the maximum overbore for a 454? – Third Generation F-Body Message Boards Most will go .100. The 512 series blocks will go .125 most of the time. One conseration is that you do not always need to use the existing … what,maximum,overbore,454,060, 125, 454, 60, bbc, block, bore, bored, cylinder, max, maximum, maximun, overbore, safely, scratches, size, what is the maximum overbore for a 454?, third-gen, camaro, chevy camaro, firebird, pontiac firebird, forum, discussion, bulletin board, aftermarketTech / General Engine – what is the maximum overbore for a 454? – i broke down the 454 i bought from a co-worker this past weekend and discovered that one of the cyliners is scarred up pretty bad on one side. it lookes like a piston ring from the position it is located. the scarring is pretty deep. im optimistic that…
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 what is the maximum overbore for a 454? - Third Generation F-Body Message Boards
what is the maximum overbore for a 454? – Third Generation F-Body Message Boards

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Big Block Power Combo – Super Chevy Magazine

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  • Summary of article content: Articles about Big Block Power Combo – Super Chevy Magazine That’s because the ic, Mark IV big-block is limited to about 0.100-0.125-inch maximum overbores. On a 454ci engine with a stock, 4.00-inch … …
  • Most searched keywords: Whether you are looking for Big Block Power Combo – Super Chevy Magazine That’s because the ic, Mark IV big-block is limited to about 0.100-0.125-inch maximum overbores. On a 454ci engine with a stock, 4.00-inch … Super Chevy and Dart Machinery teamed up to build a bigger-displacement big-block power with a big-bore/short-stroke combo. – Super Chevy Magazine
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Big Block Power Combo - Super Chevy Magazine
Big Block Power Combo – Super Chevy Magazine

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Ultimate Guide to Building Chevy-Big Blocks: Cylinder Blocks Instruction

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  • Summary of article content: Articles about Ultimate Guide to Building Chevy-Big Blocks: Cylinder Blocks Instruction It features siamesed cylinder barrels and a finished bore size of 4.466 inches. They can safely be bored to 4.500 inches, which, even with the stock 454/502’s 4 … …
  • Most searched keywords: Whether you are looking for Ultimate Guide to Building Chevy-Big Blocks: Cylinder Blocks Instruction It features siamesed cylinder barrels and a finished bore size of 4.466 inches. They can safely be bored to 4.500 inches, which, even with the stock 454/502’s 4 … Ultimate Guide to Building Chevy-Big Blocks: Cylinder Blocks Instruction
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Block Selection

Maximum Bore Sizes

Stock Blocks

Mark IV Blocks

Gen V and Gen VI Blocks

General Motors Performance Parts Blocks

Bowtie Blocks

GMPP Drag Race Competition Engine Blocks

Aftermarket Blocks

Brodix Inc

CN Blocks

Dart Machinery

Donovan Engineering

Merlin (World Products)

Block Casting Dates

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Understanding GM Torque Converters

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Ultimate Guide to Building Chevy-Big Blocks: Cylinder Blocks Instruction
Ultimate Guide to Building Chevy-Big Blocks: Cylinder Blocks Instruction

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454 bore | NastyZ28.com

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  • Summary of article content: Articles about 454 bore | NastyZ28.com I was looking for input on a 454 block bored 125 thousandhs over ok … When you go that big though, the only way to tell if its OK is to … …
  • Most searched keywords: Whether you are looking for 454 bore | NastyZ28.com I was looking for input on a 454 block bored 125 thousandhs over ok … When you go that big though, the only way to tell if its OK is to … I was looking for input on a 454 block bored 125 thousandhs over ok for street (mild use) or too close to water jackets!! Putting it in a 1967 chevy c10…
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454 bore | NastyZ28.com
454 bore | NastyZ28.com

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How big can you bore a 454?

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  • Summary of article content: Articles about How big can you bore a 454? Taking the basic 454 beyond the magic 500-inch mark requires stretching the dimensions conserably with a much longer stroke: 4.350-inch bores (0.100-inch … …
  • Most searched keywords: Whether you are looking for How big can you bore a 454? Taking the basic 454 beyond the magic 500-inch mark requires stretching the dimensions conserably with a much longer stroke: 4.350-inch bores (0.100-inch … Taking the basic 454 beyond the magic 500-inch mark requires stretching the dimensions considerably with a much longer stroke: 4.350-inch bores (0.100-inch over the stock 4.250 dimensions) and a 4.250-inch stroke delivers 505 ci.
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How big can you bore a 454?
How big can you bore a 454?

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How I can make a 454 to 540? – Offshoreonly.com

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  • Summary of article content: Articles about How I can make a 454 to 540? – Offshoreonly.com Not many 454 (if any at all) blocks have the wall thickness to bore to 4.500. You can put the same 4.25″ stroke crank though and have a 496 … …
  • Most searched keywords: Whether you are looking for How I can make a 454 to 540? – Offshoreonly.com Not many 454 (if any at all) blocks have the wall thickness to bore to 4.500. You can put the same 4.25″ stroke crank though and have a 496 … How,I,can,make,454,540, How I can make a 454 to 540?, offshoreonly,offshoreonly.com,www.offshoreonly.com,offshore powerboats,poker runs,races,Mercury,Bravo,racing,props,strendrive,outdrive,offshore boating,ewebtricity,ewebtricity.net,boat graphics,party cove,loto,havasu,superchargers,performance boat parts,mercruiser,offshore boats,marine high performance engine parts,cigarette boats,used cigarettes,Cigarette racing team,Active Thunder,Advantage,American Offshore,Apache,Baja,Checkmate,Donzi,Eliminator,Formula,Fountain,HTM,Hustler,Laverycraft,Pantera,Powerquest,Powerplay,Scarab,Sonic,Skater,Douglas Skater,Spectre,Sunsation,Superboat,Velocity,boat storage,boat transportation,AMT,technical advice,AMT,Armada,Black Thunder,Carrera,Chris Craft,Cougar,DCB,Express Cat,Hallett,Howard,Jaguar,Magnum,Motion,Nordic,Nortech,Outerlimits,Phantom,Profile,Saber,Sutphen,Talon,Warlock,Wellcraft,Ocean Express,Gaffrig,CMI,headers,mirage props,choppers,GPS,trim tabs,bennet,sport master,gear case,trim tab indicators,gelcote,quicksilver,myco trailers,apba,sbi,supercat,drives,imco,bmax drive,stainless marine,speedmaster,latham marine,marine machine,k-plane,kiekhaefer,livorsi,used boats,throttles,cams,blowers,intercoolers,vortech,shifters,props,powerboat magazine,catamaran,cobra power,chief engines,keith eickert,richie zul,doller offshore,custom marine,Hustler,holley,powerboat,Mayfair steering,Teague custom marine,arneson,boat insurance,pro charger,corsa,nose cones,transom,sea strainer,msd ignition,whipple,billet,stern advantage,hydromotive,bravo shop,boat loans,extreme marine,forum,bulletin,board,photo,gallery,pictures,events,chat,irc,live,classifieds,auctions,ewebtricity.net,tntcustommarine.com,performanceboatschool.com,tresmartinperformance.com,custommarinesales.com,anglersonly.comGeneral Q & A – How I can make a 454 to 540? – If some one can help to make my 454 mpi to 540 or tell me the parts that I need?
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 How I can make a 454 to 540? - Offshoreonly.com
How I can make a 454 to 540? – Offshoreonly.com

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How much can you bore a 454?

Re: How much can you bore a 454? (Weird Science)

There are blocks out there that are for racing applications that can be bored .120 over. Thinking that the *bowtie* blocks might be some of them since they have thicker cylinder walls. Here’s something I ran into tonight at a racing engine site:

“The bore sizes for the factory big block engines was as follows: 396 – 4.094″, 402 – 4.125″, 427 & 454 – 4.25″, 502 – 4.47″. We do not recommend boring a production big block for street use more than .060”. It is suggested that any production block bored more than .060″ have the walls sonically tested to assure the block has adequate wall thickness & has not experienced core shift and water jackets filled with a block hardener. The factory 9.8″ deck height block will accommodate a 4.25″ stroke. The 10.2″ deck height “truck” block will handle a 4.5″ stroke. A longer stroke will require a raised camshaft. Aftermarket blocks such as the World Products “Merlin” may be safely bored to 4.625″ and are available in 5 deck heights (9.8″, 10.2″, 10.6″, 11.1″ & 11.625″) some with a .400″ raised camshaft location which will accommodate strokes up to 5.5.”

Big Block Power Combo

See all 14 photos See all 14 photos

Time was, to build a bigger-displacement big-block, you did it mostly through the stroke. That’s because the classic, Mark IV big-block is limited to about 0.100-0.125-inch maximum overbores. On a 454ci engine with a stock, 4.00-inch stroke, a 0.100-inch overbore delivers a 476-inch displacement, while a 0.125-inch overbore will give you a 481-inch Rat.

A popular combination is the safer 0.060-inch overbore with a longer, 4.250-inch stroke to make a 496-inch combination. But to take the basic 454 beyond the magical 500-inch mark requires stretching the dimensions considerably with a much longer stroke: 4.350-inch bores (0.100-inch over the stock 4.250 dimensions) and a 4.250-inch stroke delivers 505 ci. Longer strokes deliver bigger cubes, but there’s a definite limit to the stock block’s bore capability.

See all 14 photos See all 14 photos The foundation for our engine build is Dart’s Big M iron cylinder block that is a beefier replica of the Mark IV-style Chevy big-block casting. It is designed with the standard camshaft height and accepts almost all conventional big-block parts. It is also available in a variety of cylinder-bore and deck-height configurations. Ours uses a standard 9.800-inch deck height. Other unique features include true priority main oiling, a stepped mail oil gallery that delivers more oil to the crankshaft at higher rpm. The block weighs 260 pounds.

As for GM’s own big-cube big-blocks-the 502- and 572-inch monsters sold through GM Performance Parts-they use later, Gen V blocks that are designed for much greater bore capacity than the Mark IV blocks of the muscle car era. The 502-inch engine uses 4.47-inch bores with a standard 4.00-inch stroke, while the 572 has big 4.560×4.375 bore and stroke specs. Clearly, there is a range of possibilities when it comes to building large-displacement big-block engines. While additional cubic inches bring a corresponding increase in power, the question has to be asked about where in the rpm band that power is delivered and how it will be used.

Prior to the introduction of the Gen-V block and aftermarket blocks, stroking the big-block was the tried and true method-and what was there to complain about? Stroker engines are all about torque, and presumably, that’s what we all love about big-blocks-the spine-tugging, axle-twisting pull that can’t be matched in a small-displacement engine, no matter how camshafts or valves per cylinder you give it.

But consider this: Maybe building a big-block with even greater low-end torque isn’t the best solution for a street/strip car.

With an already abundant reserve of torque off idle, what does even more give you on the street or strip? You’ll be spinning the tires on the street and typically sacrificing high-rpm power on the strip, the venue where it’s needed the most. Sure, torque will help launch a heavy car, but big-blocks have inherent low-end pull anyway, so that shouldn’t be a huge concern. There’s also the parasitic energy penalty of driving a long-stroke rotating assembly.

See all 14 photos See all 14 photos To build our 509ci engine, the bores on our Big M block measure 4.500 inches in diameter. Besides the capacity to accept such large holes, the block also has the “meat” around them to ensure strength. Dart tells us that even with a monster 4.625-inch bore, the cylinder wall thickness is still a minimum of 0.300-inch. With our smaller, 4.500-inch bores, there’s plenty of cushion between the pistons.

So, maybe the big-bore, shorter stroke option is one to be explored. With the added rev capability that comes with a shorter stroke, the engine will make more horsepower at the top end, while sacrificing only the torque that would allow a Chevelle with a blade on its front bumper to qualify as an earth mover.

We recently visited the concept of a big-bore, short-stroke big-block with Dart Machinery’s Richard Maskin.

“Big-bore engines breathe better,” says Maskin. “They make the most of high-flow cylinder heads because less of the valve is shrouded. And there’s the unquestionable benefit of quicker, higher revving that builds horsepower where you need it on the track. Unless you want to spend your time doing burnouts at every stop light, there’s not much need for a long-stroke engine.”

There are a few other points to consider with a large bore/short stroke combination:

Reduced valve shrouding enables the use of larger intake and exhaust valves for greater airflow efficiency.

A shorter stroke reduces the distance the piston travels, which reduces the friction and drag created by the piston rings against the cylinder wall.

The crankshaft rotates in a smaller arc, reducing crankcase windage.

See all 14 photos See all 14 photos The Big M block is just plain thicker in key areas than the standard production big-block casting. This is evident in many details, such as the depth of material removed when the lifter bores were machined.

See all 14 photos See all 14 photos The assembly process for our project engine included all of the balancing and blueprinting processes that make for a smoother-running, longer-lasting and more powerful combination. Here, one of the Eagle crankshaft journals is mic’d and its measurement will be compared with the corresponding main bearing diameter measurement that was previously taken with a bore gauge. This is done to ensure the bearing-to-crankshaft clearance is within specifications.

With our thinking in alignment with Maskin’s, we embarked on an engine-building project that would test his wisdom. We were looking for a 500-plus inch engine that would offer good dual-use duty on the street and on the drag strip. Maskin pecked out a few numbers on his calculator and a figured a 509-inch combo, with 4.500-inch bores and 454-standard 4.00-inch stroke, would do the trick.

“Based on the 400-inch SHP (Special High Performance) engines we build, it should make 668 horsepower, with all the torque you can use,” he says. “It’s a simple combination, too, using nothing but off-the-shelf parts.”

With Maskin’s recommendations, as our blueprint and his in-house engine builders our guides, we set up shop at Dart’s suburban Detroit headquarters and documented the combination’s assembly from the installation of the first bearing to the final pull on the engine dyno.

The basics include:Dart’s Big M iron cylinder blockDart’s 310cc aluminum Pro1 cylinder headsEagle 4340-forged crankshaftEngine Pro H-beam connecting rodsJE pistonsComp Cams hydraulic roller camshaft and rocker armsDart single-plane intake manifoldDemon 850cfm carburetor

See all 14 photos See all 14 photos With bearing-to-crank specs within the acceptable range, the heavy-duty forged crankshaft is carefully installed in the cylinder block. A quick spin after it is seated ensures there are no hang-ups and spreads lubrication around the circumference of all the crankshaft journals. One of the additional benefits of the short stroke in our big-block is reduced inertia required to spin the rotating assembly. This enhances the rev capability of the engine by reducing parasitic drag.

Although our 509 engine combination seems straightforward enough, it’s not something Dart stocks in its warehouse. In fact, the company doesn’t sell crate engines per se, but offers a variety of short-block assemblies and the service of custom engine builds. To mirror that, we’ve divided this story into a pair of installments; the first focusing on the big-bore, short-stroke short-block and the second on the remainder of the engine assembly and dyno testing.

What that means is you’ll see the inside of the short-block in the accompanying photos, with insight into the attributes of the Dart block that support such a generous displacement. You’ll have to pick up next month’s issue to see whether this Dart engine hits the bull’s eye of Maskin’s 668hp target.

496 Chevy Big Block Build

There’s an old saying we remember that goes something like, “Horsepower sells cars, but torque wins races.” Everyone brags about their humongous horsepower numbers, but when it comes to getting 3,000-lbs or more of steel moving in quick fashion then torque is the answer. Low-end grunt is what makes a street car fun. It’s that push your eyeballs back into their sockets and wear a stupid grin on your face kind of deal. A racecar lives its life in the upper rpm, but a streetcar exists on the lower end where objects at rest want to stay put. To get a streetcar from zero to fast in a hurry you need torque and the quickest way to Torquesville is displacement.

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One of the most common starting points for a big-block build is the venerable 454 Chevy block. You can still find them and the better ones can handle a huge amount of power. Best of all, they’re ripe for the stroker treatment. Take a 454, add a 4.250-inch stroke crank along with some 6.385-inch rods and your displacement shoots up to 489 cubes. Now bore those cylinders out a touch, to say .060-inch over and you end up with the venerable 496. Those extra 42 cubes pay big dividends when it comes to churning out torque, and as a byproduct horsepower.

From an economics perspective, if you’re replacing your rotating assembly, building a 496 barely costs more than a 454. Even if you were rebuilding a stock 454 it almost doesn’t make sense these days to pass on going the stroker route. By the time you recondition your rods, grind your crank and possibly add new pistons, you’re just a few bucks away from buying a brand new stroker kit.

The key to ending up with a reliable engine that makes good power is getting the machine work done correctly. We wanted it done right so we employed Andy Mitchell of Outlaw Racing Engines in Upland, California, to do the machine work and assembly. Andy had our ’72 vintage 454 block cleaned, checked, and rough bored before finish honing the cylinders, with a torque plate, to .060-over. He also line-honed the block and cleaned up the decks. Could we have gotten away with less machine work? Maybe, but Andy likes to build them right the first time.

After getting organized, Andy started assembling the pistons and rods. Eagle is known for high-quality connecting rods and these forged 6.385-inch 5140 SIR I-beam units are no exception. They’re bushed to work with full floating piston pins. The rods also utilize ARP fasteners and have alignment sleeves for easier assembly. They come packaged in weight-matched sets (+/- 2g) or they can be balanced by Eagle like ours were. The forged pistons are Mahle slugs and come coated right out of the box.

Attention to detail is critical when building any engine, especially one that is expected to churn out big power. Here Andy double checks the Clevite cam bearings we picked up from Summit Racing. He also organized the main caps and paired them up with the Clevite main bearings that were included in the Eagle stoker kit. Rather than reuse the old stock main bolts we spent a few extra bucks and went with stronger ARP main bolts (PN 135-5201, $53.95).

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