Conveyor Belt Washing Machine? Trust The Answer

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What is a conveyor belt cleaner?

Belt cleaners are an integral part of your belt conveyor system because of their ability to remove carryback from your belt. Carryback is a leading issue on many conveyors, requiring frequent clean-up while wearing our conveyor components prematurely and causing other conveying problems like belt mistracking.

How do you maintain a conveyor belt?

Keep Your Belt Conveyor in Good Shape
  1. Choose the right conveyor. …
  2. Keep your belt clean. …
  3. Keep the motor clean. …
  4. Check your bearings. …
  5. Check your pulley alignment and wear. …
  6. Check for belt slippage. …
  7. Make sure the motor and drive are the right sizes. …
  8. Inspect for and replace worn parts.

Why is it necessary to clean the belt of a conveyor?

Belt conveyors tend to accumulate dirt on the return strand, as the conveyed material is constantly being scraped by other parts of the installation and therefore enters the conveyor line. To prevent the accumulation of dirt, or to reduce it to acceptable levels, each belt must be cleaned after the discharge point.

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Maximizing efficiency and economy

By Eckhard Hell, Managing Director, HOSCH-Fördertechnik Recklinghausen GmbH

Efficient belt cleaning devices are indispensable in most conveyor systems today. At a time when the number of workers employed on such systems is being reduced, even greater demands are placed on the cleaning efficiency of these systems. However, this is only possible if the scrapers used work in harmony with the other system components.

After a brief introduction to belt cleaning technology, this article looks at the integration of such systems as an important part of any conveyor system and examines the savings that can be achieved through efficient belt cleaning.

Basic tape cleaning methods and equipment

Belt conveyors tend to get dirty on the return run, as the material being conveyed is constantly being scraped off by other parts of the system and thus ends up in the conveying section. To prevent or reduce dirt accumulation to an acceptable level, each belt must be cleaned after the point of delivery. Various processes and methods are available to accomplish this task as shown in Figure 1, while Figure 2 shows the most commonly used belt cleaning systems.

In practice, most companies use scrapers equipped with blocks, blades or modules to clean their conveyor belts. These wipers can be classified according to different characteristics:

The material of the cleaning tip: cleaning tips can be made of rubber, plastic, ceramic, steel or tungsten carbide. Tungsten carbide in particular is characterized by a long service life.

The position of the blades in relation to the strip: The market today offers numerous scraper systems in a wide variety of designs: eg paint scraper principle, bar principle or negative angle principle (Fig. 3). All types of scrapers are used, but the best cleaning results are said to be achieved with scrapers that work on the paint scraper principle.

The design of the wiper blades: Single-row wipers with a strip-shaped wiper blade made of rubber, plastic or steel have a so-called light strip layout. However, modern high-performance belt cleaners offer a split-line arrangement, ie individual spring-loaded cleaning elements pressed against the belt. The latter are available either in a single-row version with the chip discharge against the running direction of the belt or in a double-row version with the chip discharge in the running direction of the belt (Fig. 4).

Their cleaning function: There are two categories of scrapers: pre-scrapers and main scrapers. Pre-cleaners are installed on conveyors where working conditions can cause the main cleaner to become overloaded. They reduce the product layer adhering to the belt surface, so that the main scraper can achieve optimal cleaning performance. Among the main wiper types, the spring blade wiper with a split-line layout is the most important wiper type. The cleaning elements are usually equipped with hard metal tips. Pre-cleaners are either single row or split and generally feature individual plastic cleaning blocks (Fig. 5), although ceramic and tungsten carbide can also be used.

Integration of belt cleaning systems into the conveyor technology

Effective cleaning depends on the principle of the scraper system, but also on the technical framework of the overall system and the properties of the conveyed material. A scraper is in constant interaction with the other conveyor belt components and is therefore only as good as the conveyor allows it to be.

When discussing the use of scrapers, it is common to distinguish between the return pulley and return strand (Fig. 6). The boundary between these two areas is marked by the discharge point. The cleaning is highly effective in both areas.

If the conveyor is reversible, each delivery point must be equipped with a cleaning system. In this case, scrapers are usually installed at a 90° angle to the conveyor belt. Where a high level of cleaning performance is required on the barrel, cleaning systems based on the paint scraper principle can also be installed. Depending on the belt running direction, these scrapers must be disengaged and engaged again. The release devices required can be operated electrically, pneumatically or hydraulically.

To achieve the best possible results, the following principles should be followed:

Sufficient space should be available for arranging the wipers in accordance with the installation and operating instructions

where material to be conveyed sticks to the belt in thick layers, there should be enough space for a pre- and a main scraper

After the scraper, there should be enough space up to the rear wall of the chute to prevent the conveyed material from caking on the chute

The rear wall of the chute should have an angle that corresponds to the discharge behavior of the material

The rear wall of the chute should be closed as high as possible to prevent chips from being thrown behind the chute

The scraper should be easily accessible to facilitate assembly, maintenance and cleaning.

Extremely small and narrow shafts can prevent optimal cleaning over the entire service life of the system and thus cause additional costs. Each cleaning system should therefore be carefully selected at an early stage in consultation with the system manufacturer, the system operator and the scraper manufacturer in order to achieve the best possible cleaning efficiency.

The surface finish of the conveyor belt also has a significant impact on the cleaning effect. For example:

A ridged or worn belt does not allow efficient cleaning because the scraper cannot fully touch the conveyed material

A cover plate hardness of 60° to 75° Shore-A is favorable

Joints and patches in the belt must be even and undamaged in order to ensure that the scraper works properly

The condition of the belt surface should be adapted to the operating conditions, ie the belt should be resistant to heat and oil, etc. If these requirements are not met, changes to the belt cover can occur, which make the cleaning process difficult or impossible. Belt joints are to be carried out according to existing standards and guidelines. A special prerequisite for the optimal functionality of pre-stressed cleaning systems is that the hardness of the belt cover in the connection area does not deviate from the undisturbed area by more than ±5° Shore-A

where the hardness of the cover deviates from the undisturbed section, the transition must have a stepped, terraced edge

The edge of a textile belt crossing should be stepped and terraced so that the scraper hits the undisturbed belt section after passing the crossing and does not run against the overlap

It is important to check the compatibility of mechanical belt connections with the scraper. In some cases it may be necessary to use special cleaning elements with reduced cleaning performance. This also applies to badly damaged belt surfaces, stains and grooves

an excessive belt fault in the scraper area can cause the pretensioned cleaning elements to lose contact with the belt and damage the belt edges

Support rollers may need to be installed on the lower run to stabilize the belt in the scraper area.

The head roll is also very important, for example:

If a cleaner is to be installed on the head pulley, it is important to check the compatibility of the cleaner with the pulley lagging and pulley construction

The design of the conveyor should ensure that no material is pinched between the belt and drum as this could damage the belt

in winter, ice formation on the drum should be prevented

Scrapers increase the energy requirements of a conveyor belt. With short belt conveyors it may be necessary to check the power requirements.

It is therefore clear that a multitude of factors must be taken into account when selecting the equipment and designing the plant. Unfortunately, in practice it often happens that too little attention is paid to the belt cleaning systems and thus an optimal selection and arrangement is prevented.

Due to the somewhat higher investment, for example in the configuration of material transfer devices, the plant operator is guaranteed satisfactory operation over the entire service life of the plant. Every cleaning device should therefore be carefully selected at an early stage in consultation with the system manufacturers and operators, taking into account the operating conditions and relevant standards and guidelines.

Wiper system components are located in the product flow and are therefore exposed to high dynamic and static loads. These operating conditions, combined with the need for high and constant cleaning efficiency, require regular maintenance of the wiping devices. This contains:

regular inspection of the scrapers and control of their functionality

regular cleaning and function check of all wiper components

Replacement of worn or damaged components with OEM parts.

To plan maintenance intervals and spare parts requirements, it is recommended to keep operating statistics. The intervals for follow-up checks can vary from monthly to weekly and depend mainly on the conveyed material and the operating conditions of the scraper.

Belt cleaning economy

Conveyed material adhering to the belt can lead to considerable operating costs for the system (Fig. 7).

For example, personnel costs may be incurred for the necessary cleaning work; the loss of conveyed material (depending on the material) can lead to insignificant costs; and material adhering to the belt can affect the system, e.g. B. the supporting rollers carrying the lower run, and lead to increased wear. If material clogs on the idler pulleys or builds up under the idler run, the belt can be dangerously crooked. This can lead to damage to the belt, the steel structure and, in the worst case, to total failure of the system.

When considering the profitability of a belt cleaning system, it is necessary to compare investment and operating costs. A sample cost statement gives an even clearer picture (see Tables 1 and 2).

Table 2 clearly shows that significant cost savings can be achieved by halving the total pollution by doubling the efficiency of the cleaning system. Many companies still underestimate the economic consequences of inadequate strip cleaning (Fig. 8).

HOSCH has therefore developed a practical evaluation procedure and can offer operators an analysis of the effectiveness of existing or newly installed strip cleaning systems (Fig. 9).

To carry out such an assessment, a carry-back measuring device, consisting of a steel blade and a collecting container for the removed material, is installed behind a belt cleaning system for a limited period of time in order to measure the carry-back quantity. The carry-back can be measured either volumetrically in liters or by weighing the collected material. The data determined is then extrapolated to a year, taking into account the respective operating hours, and the economic efficiency of the system is evaluated.

Compared to the investment costs for a complete conveyor system, the costs for the scraper systems are only of secondary importance. But when you look at the total cost of running a facility over time, it becomes more important. Therefore, scraper systems should be taken into account and specified when planning a new system, and belt cleaning concepts should be developed for all systems.

summary

In times of high cost pressure and reduced personnel capacities, strip cleaning systems are becoming increasingly important. The integration of cleaning systems into the conveyor structure requires considerable technical understanding and detailed knowledge of the entire plant. An optimal configuration of the scraper system significantly reduces the operating costs of belt conveyors.

references

What should be used to clean belts?

Submerge one rag in warm water and wipe down the surface of the belt to soften the stains and dirt accumulation. If the belt isn’t too dirty, use a dry rag as too much water might damage it. Next, pour saddle soap or leather cleaner on the other clean rag to remove any tough dirt on your belt.

Conveyor washers

Leather belts don’t come cheap—some luxury belt brands cost upwards of $1,000. When you spend so much on fashion accessories, you should also know how to take care of your items. Otherwise dirt and stains will ruin your expensive leather belt.

Some signs that it’s time to clean your belt are:

It’s Tough: Don’t wait for the fibers of your leather belt to stiffen. Clean and wet your leather belt regularly to keep it fresh and flexible.

Don’t wait for the fibers in your leather belt to stiffen. Clean and wet your leather belt regularly to keep it fresh and flexible. You see visible stains: Remove stains as soon as possible, otherwise they could permanently damage the surface of your leather belt.

Remove stains as soon as possible, otherwise the surface of your leather belt could be permanently damaged. There are sweat or water stains: Over time, sweat and water stains will appear, but it’s nothing that a thorough cleaning can’t solve.

Sweat and water spots will build up over time, but it’s nothing that a thorough cleaning can’t solve. It stinks: Deodorize your belt regularly – your leather piece should exude style and power, not sweat and dirt.

Different ways to clean your leather belt

There is no set way to properly clean your leather belt and the method and materials will vary depending on your needs.

Daily cleaning and maintenance

It is important to take standard care of your leather belt every time you wear it. The process removes any impurities or contaminants that could damage the surface of your tape before they have a chance to settle into the material.

What you will need:

two clean rags

Saddle soap or leather cleaner

a bucket of warm water

Instructions:

Soak a rag in warm water and wipe the surface of the belt to soften stains and dirt build-up. If the belt is not too dirty, use a dry rag as too much water could damage it. Next, pour saddle soap or leather cleaner onto the other clean rag to remove stubborn dirt on your belt. Continue until you are happy with the way your belt looks. Do not rub too hard and only wipe along the grain. Wipe off excess cleaning solutions with a slightly damp cloth. Do not wear the belt immediately; let dry overnight. Otherwise, the polish could leave a stain on your clothes.

Deodorizing solution

Does your belt smell awful? Try these simple deodorizing solutions to restore your belt’s “new leather smell” that no one can resist.

activated charcoal

Seal your belt in a sachet of activated charcoal to get rid of unwanted odors. You can buy these at pet stores, usually in the fish supplies department.

baking soda

Dip the leather belt in baking soda to remove the odor.

Note: This option may be more expensive as you will need ten to twenty boxes of baking soda depending on the size of your belt.

cat litter

Are you a cat owner? Use the excess kitty litter to deodorize your leather belt.

Soak for at least 24 hours, but leave longer if needed.

Stain removing mixture

Here are some of the common household items you can use to get rid of stubborn stains:

How do you clean stainless steel belts?

However, one of the best ways to clean a stainless steel watch is very cheap, involving only water and vinegar. Mix one part of each in a bowl or saucer. Then, use a piece of cotton or a soft, clean cloth to clean the band. Dip it into the mixture and rub it gently across the watch band.

Conveyor washers

Despite the popularity of smartphones that tell the perfect time, many people like the professional look of stainless steel bracelets. Watches with slightly reflective steel bracelets are an attractive accessory as long as they are not dulled by body oils. You might not think your wrists sweat a lot, but they actually do, and that’s why it’s important to regularly and safely clean a metal watch band.

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How to Clean a Stainless Steel Watch Band Credit: Donattella/iStock/GettyImages See more photos

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Clean a metal watch strap

If you like the look of a stainless steel watch, you’re not alone. It’s a popular accessory and many men and women wouldn’t trade it for any other timepiece. The muted shine of the stainless steel is attractive and elegant at the same time. But to keep it that way, you need to take proper care of it and clean it occasionally.

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Just because a stainless steel watch doesn’t stain doesn’t mean it won’t get dirty. Body oils as well as hand creams and other substances that you rub on your body can contaminate the tape and reduce its reflective quality.

How to clean a stainless steel watch strap

There is no one, best, time-honoured way to clean a metal watch band. Many people have different ideas about this topic. If you search the internet you will find countless suggestions, from mild dish soap to plain water. You will also find expensive products to buy to take care of the band. Many of these work well if you want to invest some money.

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However, one of the best ways to clean a stainless steel watch is very cheap and only requires water and vinegar. Mix together one part at a time in a bowl or saucer. Then use a piece of cotton or a soft, clean cloth to clean the band. Dip it in the mixture and gently rub it over the watch strap. This method removes body oils and cream residue. Let the bracelet dry thoroughly. Although stainless steel does not stain, it can rust.

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How to clean a stainless steel watch

If you are interested in cleaning both the watch and the band, you need to be more careful. You can wipe the glass surface with a cotton swab dipped in glass cleaner, but be careful not to get water on the edges or inside the watch. To go further and actually clean the inside of the dial, you may want to take the watch to a jeweler. Professionals can safely clean the inside of the watch for you.

How do you clean a food conveyor belt?

You can clean your food-grade conveyor belt using some manual methods.

These include:
  1. Sweeping and brushing out the debris and carrybacks.
  2. Scrapping sticky foods and food fragments.
  3. Scrubbing stains along the belt.
  4. Rinsing.
  5. Wiping and vacuuming to dry and remove residue.

Conveyor washers

Food grade conveyors and food processing

Food processing conveyor belts are useful for various functions in the food and beverage industry. They ensure fast and accurate delivery of items for further processing or packaging. In most industries, every food product has to pass the conveyor belt. This means that an entire production batch can easily become contaminated if the conveyor belt is not sufficiently clean.

The big concern then is how do you effectively clean these devices? Unfortunately, it is not that easy to clean conveyor belts. For most companies, their cleaning techniques do not always yield optimal results.

Things to consider when cleaning and disinfecting conveyor belts

There are different regulations for conveyor belts in food processing. And the European Hygienic Engineering and Design Group (EHEDG) also has guidelines for food conveyor belts. These regulations aim to ensure complete food safety and hygiene. Your conveyor maintenance manual should also contain some helpful information.

However, there are a few things to consider before settling on a standard cleaning method. The following can also help determine how often you should clean your conveyor belt.

belt contamination. Pollution contributes to microbial growth. If belt dirt accumulates quickly, you will need to clean more frequently. In addition, the longer the dirt remains on the belt, the more difficult it is to clean it. The contamination will also spread to other transported items if they are not cleaned.

Pollution contributes to microbial growth. If belt dirt accumulates quickly, you will need to clean more frequently. In addition, the longer the dirt remains on the belt, the more difficult it is to clean it. The contamination will also spread to other transported items if they are not cleaned. material volume. The material volume of the conveyor belt also determines the need for cleaning. Of course, there is more contamination when the food-grade conveyor belt has a large volume of material. If the belt is subjected to heavy wear, cleaning should be done more frequently.

The material volume of the conveyor belt also determines the need for cleaning. Of course, there is more contamination when the food-grade conveyor belt has a large volume of material. If the belt is subjected to heavy wear, cleaning should be done more frequently. Processed Foods. The type of food that comes onto the belt is also important. Note that sticky foods are more prone to carryback.

The type of food that comes onto the belt is also important. Note that sticky foods are more prone to carryback. company size. While small businesses can use manual cleaning methods, it might be more difficult for larger processors.

Cleaning and disinfecting food-grade conveyor systems is not just about hygiene. There are other mechanical advantages as well. Some early signs or markers that indicate the extent of your conveyor cleaning needs are as follows:

Confusion. One reason conveyors are so effective is their orientation. But debris on the track can cause misalignment. This can cause the belt to wear out more quickly and can also affect the processing of some items as the alignment is disturbed.

One reason conveyors are so effective is their alignment. But debris on the track can cause misalignment. This can cause the belt to wear out more quickly and can also affect the processing of some items as the alignment is disturbed. material spillage. Spills are common on inclined and horizontal trough belts. However, spills can pose a safety hazard if not cleaned up as soon as possible. Excessive buildup can ruin the belt and increase food spillage.

Spills are common on inclined and horizontal trough belts. However, spills can pose a safety hazard if not cleaned up as soon as possible. Excessive buildup can ruin the belt and increase food spillage. returns. This is one of the most common conveyor belt faults. It happens when some materials stick to the conveyor belt.

This is one of the most common conveyor belt faults. It happens when some materials stick to the conveyor belt. slip. Debris on your conveyor pulley can also affect efficiency. This allows the belt to slip around the drive or pulley head.

Methods for cleaning and disinfecting conveyor belts for food grade conveyor systems

Conveyor systems, such as easy-to-clean food-grade conveyors, are designed and adapted to withstand heavy splashing. They enable efficient and safe optimal hygiene. A new technology involves the use of an autonomous tensioner and provides more efficient and cleaner tensioning.

There are different conveyor belt cleaning methods. The degree of contamination and the type of food transport often determine the method used.

How long does a conveyor belt last?

TYPICAL CONVEYOR BELT LIFESPAN

Most belts last at least three years. If they need replacing more frequently either there’s something wrong with how the system was designed, there are serious issues with the system, or the belt is wrong for the application.

Conveyor washers

Maximizing the life of your conveyor belts

Material handling comes to a standstill when a conveyor belt needs to be replaced. Even if planned, it’s expensive, but if the replacement was unplanned, the cost increases dramatically.

The way to minimize these costs and disruptions is to maximize the life of the conveyor. Proper belt care begins with the design of the system and extends through daily inspection and maintenance. Here is some advice on how to make belts last longer.

TYPICAL CONVEYOR BELTS LIFE

Most belts last at least three years. If they need to be replaced more frequently, either something is wrong with the design of the system, there are serious problems with the system, or the belt is wrong for the application. Some users are able to benefit from their conveyor belts for 10 years, showing that longer lifespans are possible. However, this depends on how intensively the belt is used.

HOW HEAVY DOES THE BELT WORK?

The biggest factor in the lifespan of conveyor belts is their length. Because most of the wear occurs at the loading point, when material falls onto the belt. Once the belt has accelerated the material to the belt’s forward speed, there is no relative movement, hence no wear.

With a short run, every point on the belt is subjected to stress more often than if the conveyor belt were much longer. Therefore, it’s fair to say that longer straps will almost certainly last longer (assuming there aren’t alignment or other issues).

OTHER CONSTRUCTION ISSUES AND BELT LIFE

The most important point to consider is how the material gets onto the belt. Lower impact forces increase belt life. A well-designed transfer chute or loading zone allows material to fall gently onto the center. The best systems impart some forward velocity to the material as this reduces belt stress. Screens or bars in the chute prevent oversized parts from landing on the belt.

The diameter of the drive pulley is another important factor. A smaller diameter pulley will deform the belt more, which can accelerate cracking. Always use a pulley with a diameter that matches the belt material and thickness.

Dust is a major problem in many mineral or aggregate transportation applications. This gets into the bearings where it increases drag and drag on the belt. Although it is impossible to avoid dust, a good dust control system will greatly reduce its impact.

One obvious, if sometimes overlooked, point is belt size. Gauge is reported in pound-inch widths or PIW. Underestimating the required PIW rating is a common reason for premature belt failure. Calculators are available to calculate the PIW required for a belt, or simply follow your belt supplier’s recommendations.

MAINTENANCE TO MAXIMIZE CONVEYOR BELT LIFE

In addition to the design issues, there are several issues to consider in day-to-day tape operations. A daily inspection is recommended to look for:

confusion

material return

belt slippage

belt damage

Tracking error occurs when the belt runs to one side of the supporting structure. This causes the belt to rub and wear while increasing the load. Incorrect assignment can have several causes. If seen during periodic inspection, it should be corrected immediately.

On return transport, the material sticks to the belt instead of falling into a transfer chute at the end of the belt. This puts more stress on the belt and impacts with idler pulleys will shorten their lifespan.

Carryback is reduced by using well-adjusted scrapers. These require regular maintenance to address issues such as cleanliness, position, and tension.

Once a belt starts to slip, the drive surface becomes polished and it becomes much more difficult to apply the required load. The engine will work harder as the belt stretches and eventually breaks. The deceleration of the drive pulley, which provides the friction that moves the belt, is a major cause of slip. The lag wears out over time (3-5 years is the typical lifespan) and eventually leads to slippage. Ceramic pads last twice as long.

A conveyor belt can be damaged if material or foreign objects fall on or become wedged in the belt. Once a cut or tear has started, it will almost certainly grow until the belt fails. A daily inspection should be enough to spot such a problem and plan for repair or replacement before belt failure is imminent.

THE BENEFITS OF BELT RATING

The purpose of a belt rating is to identify potential problems so they can be addressed before they reduce life. This is done on site by a team of conveyor belt specialists. They go through the above points and use their experience to identify any underlying issues that could be causing the belt to fail prematurely.

A belt review like this provides a roadmap for improvement. Following the recommendations will extend belt life and reduce unplanned downtime. This means that the valuation costs are amortized quickly.

PREVENT INTERFERENCE & SAVE MONEY

For many industries, underground conveyors or above-ground/overground conveyors are essential for cost-effective operations, but they are also a weak point. When the belt stops, alternative methods of moving material are slow, inefficient, expensive, and potentially dangerous.

Conveyor belt care maximizes its lifespan and reduces the risk of breakdowns and unplanned stoppages. This means significant efficiency gains and cost savings.

Learn more about maintaining your conveyor belt.

Maintenance of conveyor belts in mining

How do you increase the life of a conveyor belt?

Correct preventive maintenance assures an increased lifetime of a conveyor belt.

To eliminate those, constant inspections are necessary to maintain the belt in a good operational condition.
  1. Metallic Structure. Check the alignment and leveling of the structure, both lengthwise and crosswise. …
  2. Pulleys. …
  3. Rolls. …
  4. Feeding.

Conveyor washers

We point out a few issues that directly affect belt life. Eliminating these requires constant inspections to keep the belt in good working order.

1. Metallic structure

Check the longitudinal and transverse alignment and leveling of the structure. This check can easily be performed by stretching a line/string along the structure and analyzing the deviations.

A poorly aligned conveyor belt can touch the steel structure and cause serious damage

2. Pulleys

It is very important for good belt alignment that the pulleys are perpendicular to the center line of the conveyor and parallel to each other.

Keep drums clean as trapped material can cause irregular wear and belt misalignment.

3. Roles

As with the pulleys, the rollers should be perpendicular to the centerline of the conveyor, clean, and spin freely. Jammed pulleys that rotate with difficulty and/or slower than the others will cause irregular wear and belt misalignment.

4. Feeding

Off-center feeding is also one of the causes of misalignment. because the off-centre material feed creates forces that move the belt to the side and keep it crooked.

Off-loading a conveyor belt will result in belt misalignment and can reduce belt life.

How do you clean oil off a conveyor belt?

For better results, you can combine dry steam with CIP to clean a food-grade conveyor. Dry steam has just 5% moisture content in superheated steam. This has a remarkable sanitizing effect that will rid your belt of oil, soil and other contaminants.

Conveyor washers

Food grade conveyors and food processing

Food processing conveyor belts are useful for various functions in the food and beverage industry. They ensure fast and accurate delivery of items for further processing or packaging. In most industries, every food product has to pass the conveyor belt. This means that an entire production batch can easily become contaminated if the conveyor belt is not sufficiently clean.

The big concern then is how do you effectively clean these devices? Unfortunately, it is not that easy to clean conveyor belts. For most companies, their cleaning techniques do not always yield optimal results.

Things to consider when cleaning and disinfecting conveyor belts

There are different regulations for conveyor belts in food processing. And the European Hygienic Engineering and Design Group (EHEDG) also has guidelines for food conveyor belts. These regulations aim to ensure complete food safety and hygiene. Your conveyor maintenance manual should also contain some helpful information.

However, there are a few things to consider before settling on a standard cleaning method. The following can also help determine how often you should clean your conveyor belt.

belt contamination. Pollution contributes to microbial growth. If belt dirt accumulates quickly, you will need to clean more frequently. In addition, the longer the dirt remains on the belt, the more difficult it is to clean it. The contamination will also spread to other transported items if they are not cleaned.

Pollution contributes to microbial growth. If belt dirt accumulates quickly, you will need to clean more frequently. In addition, the longer the dirt remains on the belt, the more difficult it is to clean it. The contamination will also spread to other transported items if they are not cleaned. material volume. The material volume of the conveyor belt also determines the need for cleaning. Of course, there is more contamination when the food-grade conveyor belt has a large volume of material. If the belt is subjected to heavy wear, cleaning should be done more frequently.

The material volume of the conveyor belt also determines the need for cleaning. Of course, there is more contamination when the food-grade conveyor belt has a large volume of material. If the belt is subjected to heavy wear, cleaning should be done more frequently. Processed Foods. The type of food that comes onto the belt is also important. Note that sticky foods are more prone to carryback.

The type of food that comes onto the belt is also important. Note that sticky foods are more prone to carryback. company size. While small businesses can use manual cleaning methods, it might be more difficult for larger processors.

Cleaning and disinfecting food-grade conveyor systems is not just about hygiene. There are other mechanical advantages as well. Some early signs or markers that indicate the extent of your conveyor cleaning needs are as follows:

Confusion. One reason conveyors are so effective is their alignment. But debris on the track can cause misalignment. This can cause the belt to wear out more quickly and can also affect the processing of some items as the alignment is disturbed.

One reason conveyors are so effective is their alignment. But debris on the track can cause misalignment. This can cause the belt to wear out more quickly and can also affect the processing of some items as the alignment is disturbed. material spillage. Spills are common on inclined and horizontal trough belts. However, spills can pose a safety hazard if not cleaned up as soon as possible. Excessive buildup can ruin the belt and increase food spillage.

Spills are common on inclined and horizontal trough belts. However, spills can pose a safety hazard if not cleaned up as soon as possible. Excessive buildup can ruin the belt and increase food spillage. returns. This is one of the most common conveyor belt faults. It happens when some materials stick to the conveyor belt.

This is one of the most common conveyor belt faults. It happens when some materials stick to the conveyor belt. slip. Debris on your conveyor pulley can also affect efficiency. This allows the belt to slip around the drive or pulley head.

Methods for cleaning and disinfecting conveyor belts for food grade conveyor systems

Conveyor systems, such as easy-to-clean food-grade conveyors, are designed and adapted to withstand heavy splashing. They enable efficient and safe optimal hygiene. A new technology involves the use of an autonomous tensioner and provides more efficient and cleaner tensioning.

There are different conveyor belt cleaning methods. The degree of contamination and the type of food transport often determine the method used.

How do you clean a rubber belt?

Instructions for how to Clean your belt:
  1. Make sure the belt is wet to start.
  2. Turn off the outside water but leave on the inside water sprays.
  3. Run the belt at low speed. …
  4. Sprinkle a cup’s worth of DUNLINE BELT WASH (or other soap) along the length of the belt at the nip where the pressure roll meets the steam cylinder.

Conveyor washers

The rubber belt should be cleaned or washed whenever debris has built up on the belt surface and after each sanding. Removing size deposits on the belt increases the time required between grinding operations, extending belt life and reducing production downtime. Washing after grinding relieves “surface tension” on the belt surface, which allows cooling water to adhere to the belt face. This is essential to minimize cracks on the belt surface.

Instructions for cleaning your belt:

How do you clean fabric belts?

To prevent problems, try removing the buckle or placing the entire belt inside a mesh washing bag. As an alternative, you can instead try soaking the belt for a day, then scrub it, rinse it and hang up to dry.

Conveyor washers

How well you take care of your favorite belt will determine its lifespan. There’s nothing better than donning a men’s accessory that offers the fit and look you want. Ensure you can enjoy your best belts for years to come by following this simple care guide!

General belt care and storage

As a general rule of thumb, it’s a good idea to keep your belts and other men’s accessories organized. Store them away when not in use. To save space, try loosely rolling them up with the buckle in the middle and arranging them in a drawer. Floating shelves are also a good choice. Avoid storing the belt with hard creases or folds for a long time. Also remove any dust or dirt before putting it away.

If you have multiple buckles, make sure they are also placed in a clean area like a drawer. Don’t throw buckles in a trash can or drawer so that they are on top of each other. This can lead to damage and scratches. Instead, arrange them so that they don’t bump into each other when not in use.

belt care

Cloth belts are a very durable, sturdy type of belt that is relatively easy to maintain. They are popular for use with military uniforms, but can also be used by civilians as work wear or as an everyday belt. When you first receive your weave belt, you can trim it by trimming off the excess length with a box cutter or blade. It takes several passes to cut through the thick webbing.

When you’re done, simply reattach the buckle and your belt is ready to wear! When trimming your web belts, consider choosing two different belts: one the right size and one slightly longer. Use the longer belt in winter when you’re likely to wear heavier layers of clothing.

Most webbing belts are machine washable, but you should consider the buckle, which can be a hazard in a washing machine. To avoid problems, try removing the buckle or placing the entire belt in a mesh wash bag. Alternatively, you can try soaking the belt for a day instead, then scrubbing, rinsing, and hanging to dry.

leather belt care

Good leather belt care is essential to maintaining the look of your accessory. To clean, first remove dust and dirt with a soft bristle brush (e.g. a shoe brush or similar). An absorbent cloth can be used to absorb liquids. If the liquid is not water, a damp cloth can be used. The belt should be dried once you are done.

Leather belts should be cleaned with saddle soap every six months, or more frequently if it’s a belt you wear every day (about once every three months). Apply saddle soap to all sides and wipe off the excess. Next, apply conditioner if needed to maintain the supple texture that leather is known for. Make sure the material absorbs the conditioner after application. The belt should then be hung so that the buckle is on a hook and the length is straight before wearing again.

JWPACK,Chn. Automatic Conveyor Belt Washing Machine

JWPACK,Chn. Automatic Conveyor Belt Washing Machine
JWPACK,Chn. Automatic Conveyor Belt Washing Machine


See some more details on the topic conveyor belt washing machine here:

Conveyor Belt Washing Systems – Dougmac

Douglas Machines’ Cyclone Belt Washers are designed to remove fats, sugars, allergens, and oils from a we variety of open mesh and sol conveyor belts.

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Source: www.dougmac.com

Date Published: 6/30/2022

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Belt Cleaning Systems

Belt cleaners are an integral part of your belt conveyor system as they can remove debris from your belt. Carry-back is a major problem with many conveyors, requiring frequent cleaning while our conveyor components wear out prematurely and cause other conveying problems such as belt failure. Reducing carryback can improve worker safety, increase operational efficiency and increase productivity.

What is a primary belt cleaner?

Primary scrapers are belt scrapers designed to scrape material off the conveyor belt. Primary scrapers are mounted on the head drum below the material flow. They are ideal for removing large pieces of material – typically around 60-70 percent of the initial carryback. Flexco primary scrapers are available in a variety of widths and blade types capable of handling even the toughest materials.

What is a secondary BAND cleaner?

Secondary cleaners are belt cleaners designed to scrape off materials left on the belt behind the head pulley. Secondary cleaners are located just after the point where the belt leaves the head pulley and at other points along the beltline. Secondary cleaners remove fine particles particularly well and can increase cleaning efficiency to over 90 percent. Flexco Secondary Cleaners are suitable for a variety of applications with polyurethane, carbide and brush options available.

Do I need a primary and a secondary cleaner?

Some operators want their tapes to be as clean as possible; others are comfortable with a certain amount of breakaway material. Flexco recommends a primary cleaner and one or more secondary cleaners to achieve maximum cleaning efficiency and form a total cleaning system. In some cases a single cleaner can be mounted to target a specific area such as the head pulley for the greatest effect.

From primary and secondary cleaners to specialty cleaners designed for select applications, we have many options to help you minimize carry-back and keep your conveyors running as consistently and efficiently as possible. The combination of innovative design, superior engineering and industry expertise has evolved from years of working on-site with our customers to understand their belt cleaning needs. In fact, we pioneered many of the advanced features that have now become industry standards.

Use the filters to refine your results and find the belt cleaning system best suited to your application.

9 Ways to Keep Your Belt Conveyor in Good Shape

Belt conveyors are some of the most commonly used pieces of equipment in a food processing plant, transporting everything from heavy cases of produce to individual potato chips for frying. These versatile machines are relatively simple and, if purchased from a quality manufacturer, are fairly reliable.

However, no sponsor is immune to problems. Belt slippage, engine burnout, and broken components can all result from regular wear and tear or misuse.

Keep your conveyor belt in good condition

It is possible to keep your belt conveyor running at optimal efficiency for years by following these nine tips:

Choose the right conveyor belt

The first place to start is selecting the right belt conveyor for your specific application. The weight of your product, the speed and direction you wish to move the product, whether you need metal detection, weighing or sorting are all factors to consider when investing in a belt conveyor.

Speak to a conveyor belt manufacturer’s experts to determine what you need for your product and application. An added bonus: consider getting a conveyor that can handle more than you need. This allows you to increase production without wearing out the conveyor belt.

Keep your belt clean

There is more to cleaning your conveyor belt than just food safety. A dirty belt, especially on the underside, is more likely to slip and reduce the conveyor’s carrying capacity. Similarly, deposits on conveyor belt components such as B. Tape rollers, which shorten the life of the belt and motor. Regular cleaning of the conveyor belt will help extend the life of your conveyor.

Consider investing in a conveyor equipped with easy-to-clean components, such as

Keep the engine clean

An engine covered in dust, dirt, grease, or food by-products often clogs the fan vents and can cause the engine to overheat. An overheated motor will eventually burn out and need to be replaced. Make sure your cleaning team cleans your conveyor motor regularly to avoid overheating.

Check your stock

Check your conveyor bearings regularly. Loose or dry bearings are a leading cause of conveyor belt failure and should be lubricated regularly as part of your normal maintenance procedures. You can also invest in self-aligning sealed bearings that require little to no lubrication.

If you have a bearing that needs lubrication, be sure to clean off any lubricant that has come in contact with your belt. Some lubricants can damage your conveyor belt if left on for too long.

Check your pulley alignment and wear

Pulley alignment plays a big part in keeping your belt conveyor running correctly. A properly aligned pulley creates equal belt tension on both sides of the belt cross-section – which is necessary to extend the life of your belt. If the pulley is misaligned or worn unevenly, the belt tension will not be even and you will experience premature stretching on one side, requiring a new belt sooner.

Also, where you load your product onto the conveyor belt can cause the belt to stretch. Constantly loading product on one side of the belt can wear that side of the belt faster. If possible, the product should always be loaded towards the middle of the belt.

Check for belt slip

Improper belt tension (as mentioned above) or loading too heavy product onto the conveyor can cause belt slippage and reduce the life of your conveyor. Regularly checking your conveyor for belt slippage and tightening the belt tension can eliminate these problems and extend the life of your conveyor.

If you’re loading too much or too heavy product on the conveyor than it can handle, it’s time to invest in a new conveyor. Overloading a conveyor beyond its rated capacity will eventually lead to belt, bearing and motor failure, bringing your processing plant to a standstill.

Make sure the motor and drive are the correct size

When investing in a new conveyor or moving an existing conveyor to a new area of ​​your facility, always ensure that the motor and drive are the right size to handle the product being transported. Loading product onto a conveyor that is not rated for the weight will result in motor and drive failures.

Make sure you know the weight of the product you’re going to be transporting before you buy a conveyor, and invest in a conveyor that can handle more weight than you need. This way you can ultimately increase your product performance without having to invest in a new conveyor.

Check for worn parts and replace

Worn parts are a leading cause of conveyor failures and can result in extended downtime while waiting for replacement parts. Regularly inspecting your conveyor for worn parts and replacing them in a timely manner will reduce the risk of conveyor downtime.

It can be beneficial to speak to the conveyor belt manufacturer and find out which parts are more likely to wear out and to stock replacement parts from the start. This reduces your downtime if the worn part breaks because you already have the part on hand.

Implement preventive maintenance

The best way to keep your belt conveyor running efficiently: preventive maintenance. Follow the manufacturer’s recommendations for scheduling preventive maintenance, inspect all components, replace any that show signs of wear, upgrade components such as wires and cables to higher quality replacement parts. These simple tasks will extend the life of your belt conveyor and avoid costly downtime. It is beneficial to keep a log of each belt conveyor to ensure preventative maintenance practices are being followed.

An easy way to keep track of your preventative maintenance practices is to implement Snaptivation in your facility. With an extremely low setup fee and low monthly payments, Snaptivation puts the power of asset management and preventative maintenance tracking in the hands of every employee. Learn more about this inexpensive tool.

Extending the life of the conveyor

These ten tips will help you extend the life of your conveyor belt and keep it running efficiently for years to come. When investing in a new conveyor or moving an existing conveyor to a new area of ​​your facility, always check with the manufacturer to ensure the conveyor is rated to handle your product and follow their service and maintenance recommendations. This keeps your conveyor belt running at peak performance.

Conveyor washers

Typically, this type of cleaning system is used decentrally in production to continuously wash parts directly in the production line, avoiding the handling of parts between machining centers and cleaning systems. This applies in particular to the mass production of identical parts in connection with stamping, turning and similar manufacturing processes.

Tunnel washers can be used both for washing between different production stages when subsequent production processes require clean parts, and for final cleaning prior to packaging or parts quality control.

Depending on the task, all of our belt cleaning systems are offered with spray washing, rinsing and drying and can be offered with a large number of additional options such as filter systems. We have two types of tunnel or conveyor type washing machines that can be found in this category, where the washing process is essentially the same, but the handling of the parts themselves is different:

Beltline is our robust belt washing system with spray washing, in which the parts are placed on a belt, a chain or a parts holder during the cleaning process, depending on the task. This cleaning system is suitable for most types of parts and is gentle on the cleaning process. Beltline is also offered with ultrasonic cleaning if required to clean complex parts.

Drumline is our robust drum washer with spray washing, where the parts go into a drum, which is usually fed directly from the machining centers. Depending on the task, the cleaning system is offered with a stainless steel drum, a plastic drum or a specially developed drum. A drum washing machine is characterized by being able to wash large quantities of parts, but the selection of parts that can be used with a drum washing machine is more limited.

If you want to know more about our conveyor belt and drum cleaning systems, please feel free to contact us for more information, otherwise you can read more about this type of cleaning system under each product.

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